Did you know?
Cutting Fluids play a pivotal role in metal processing. They cool, lubricate, inhibit corrosion, and flush away metal chips. There are two main types of Cutting Fluids:
💧 Water-based Cutting Fluids:
These are usually emulsions prepared by diluting a concentrate with water. They’re used in drilling, cutting, turning, and grinding metal parts.
🛢️ Neat Oils:
Conversely, are non-water-miscible preparations used straight from the manufacturer in cutting, grinding, and honing. Both types have a complex composition, often based on mineral oils or synthetic hydrocarbons. They contain various additives like emulsifiers, buffers, stabilizers, anti-fog additives, foam inhibitors, solubility enhancers, lubricants, corrosion inhibitors, extreme-pressure additives, and biocides tailored to specific needs.
But here’s the catch – water-based Cutting Fluids can change during the working process. The concentration may rise due to water vaporization, the emulsion might break, and the pH may shift due to heating or bacterial contamination. Additional biocides may be added during use to prevent microbial growth, and other oils may leak into the Cutting Fluids from processing machines. So next time you see a metal part, remember the crucial role of Cutting Fluids in its creation and the intricate science behind these fluids!
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